Resistvity Mapping and Defect Identification for Boules and Pucks

Fast, precise mapping with non-contact eddy current technology improves thin-film and substrate quality. The short distance to the sample boosts signal strength and allows for a smaller spot size, enabling measurements close to the edge.

Introduction

The EddyCus® map 2530 RMT is a bench top scanner particularly suitable for research and technology labs. It is fully functional to measure especially high samples with non-flat surfaces like boules but also for pucks and wafers. It’s a compact device, which can measure samples up to 200 mm (8 inch).

The device is typically used for:

  • Shapes: bulk materials with curved surfaces
  • Exchangeable sensors dedicated to specific measurement task
  • Customized specimen holder in terms of layout and shape in favor to specimen dimensions
  • Data analysis, export and reporting functions
  • Measurement up to the edge
  • Over 30 000 real measurement points for small defect detection

Sensor Capabilities

  • Resistivity [0.1 – 100 mOhm·cm]
  • Conductivity [0.01 – 65 MS/m]
  • Sheet Resistance [depending on the resistivity]
  • Metal Layer Thickness [2 nm – 2 mm]

Supported Substrates

Boules, pucks and wafer

  • Maximum height: 100 mm
  • Maximum weight: 10 kg

Measurement Field

Sample sizes between Ø 150 mm and Ø 200 mm

Individual sizes upon request

Features and Benefits

2 – 8 Inch

High Sample Measurable

Various Analyzing Options

Measuring up to the Edge

Fast Results

High Resolution Mappings

Easy to Use

Curved Surfaces

Measuring up to the Edge

Due to the small spot size of up to only 1 mm of the SURAGUS Sensor XS the EddyCus® map 2530 RMT has a extreme good spatial resolution. Because of that the sensor can measure up to the edge of the sample. That helps to record true measurement values instead of using an extrapolating algorythm to generate an complete image of the sample.

More about eddy current method

High Resolution Mappings

The resolution of a scan depends on the measurement pitch choosen in the recipe and the size of the sample. A boule, puck or wafer with a diameter of 200 mm can have between over 30,000 measurement points (1 mm pitch) to around 300 measurement points (10 mm pitch). The difference in scanning speed is factor 10. The sweet spot between a high resolution and a high speed is the 2.5 mm pitch. Scans with 2.5 mm pitch have around 5,000 real measurement points on a 200 mm boule, puck or wafer.

Due to the high resolution all information remain intact. No interpolation between the measurement points will generate additional information. Therefore a high resolution is crucial for the detection of small defects or imperfections.

To ensure the best possible scanning results, we offer a broad range of sensor types, each with its own strengths and limitations. We carefully analyze each measurement task to determine which sensor is best suited, guaranteeing optimal performance for your specific needs.

One Device, Multiple Measurement Parameters

The EddyCus® map 2530 RMT is able to measure different measurement parameters. The resistivity correlates with sheet resistance and metal layer thickness. As long as the material is well known all of these measurement parameters can be measured precisely.

Easy to Use Software With Various Analyzing Options

The EddyCus® map 2530 RMT for boules, pucks and wafers has an easy to use software. After you laid your sample central on the measurement field you

Choose your recipe
Press on “Start”
Watch the software creating the map while scan process proceeds
After the scan is finished you can start the analyzing process. You will be able to

  • Draw line profiles
    • Predefined line profiles and
    • Free drawed line profiles
  • Draw specific areas of interest
    • Rectangle
    • Circle
    • Pen to draw free area
  • Select a histogram

Sheet Resistance Imaging

The device

Metal Layer Thickness Imaging

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Resistivity Imaging

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Electrical Anisotropy Imaging

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Video of the EddyCus® map 2530 RMT

The video gives you an impression of how to use the map 2530 RMT. Which materials can be analysed and how the device works in general.

For Various Sizes of Boules, Pucks and Wafers

For optimal results, it is crucial to position the samples precisely at the center. The inlays are available for samples of various diameters, up to 205 mm. They simplify and accelerate the positioning process, eliminating a potential source of error and ensuring more reliable results.

Curved and High Samples like Boules and Pucks

The puck and boule imaging device can measure samples with heights of up to 100 mm and a maximum boule curvature of 10 mm. It can also scan thin samples such as wafers. The device supports sample weights of up to 10 kg, which corresponds to a SiC puck measuring 200 mm in diameter and 100 mm in height. If you need to measure heavier samples, please contact us for more information.

 

Image Gallery

Data Table for EddyCus® map 2530 RMT

Device Features

Measurement technology High frequency eddy current sensor
Substrates Boules, pucks, wafers
Substrate area 8 inch / 205 mm x 205 mm (larger upon request)
Edge effect correction / exclusion 2 – 10 mm (depending on size, range, setup and requirements)
Max. sample thickness / sensor gap 100 mm
Max. sample weight 10 kg
Scanning pitch 0.1 / 1 / 2.5 / 5 / 10 mm (other upon request)
Spot size (coil size)
Penetration depth (frequency)
1 – 9 mm (depending on coil size)
1 – 10 mm (depending on frequency)
Measurement points per time (square shaped samples) 100 measurement points in 0.5 minutes
10,000 measurement points in 3 minutes
Speed 150 mm per second (time 1 to 30 minutes)
Available measurement features Sheet resistance map
Conductivity map
Resistivity map
Electrical anisotropy map
Permeability map (beta)
Device dimensions (w/h/d) 31.5” x 19.1” x 33.5” / 785 mm x 486 mm x 850 mm
Weight 90 kg

Measurement Capabilities

Resistivity measurement
Resistivity measurement range 0.1 – 1 mOhm·cm; 2 – 5 % accuracy
1 – 10 mOhm·cm; 1 – 3 % accuracy
10 – 30 mOhm·cm; 1 – 3 % accuracy
30 – 100 mOhm·cm; 1 – 3 % accuracy
Conductivity measurement
Conductivity measurement range 0.01 – 65 MS/m
Sheet resistance measurement
Sheet resistance measurement range 0.05 – 0.1 mOhm/sq; 1 – 2 % accuracy
0.1 – 10 mOhm/sq; 1 – 2 % accuracy
10 – 100 mOhm/sq; 1 – 2 % accuracy
100 – 1,000 mOhm/sq; 1 – 2 % accuracy
1,000 – 10,000 mOhm/sq; 1 – 2 % accuracy
Metal layer thickness measurement
Metal layer thickness measurement range
Metal thickness measurement by conversion or direct calibration

Frequently Asked Questions

Sheet resistance, metal layer thickness, resistivity, conductivity

Sizes up to 200 mm (others on request)